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1. Development
In our well-equipped Technikum laboratory we develop new ideas for you, such as our xH4® and LF4® processes, and we carry out tests on components surface-treated by other companies to establish their characteristics.
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2. Analysis
Every process step undergoes a full analysis in our in-house laboratory twice a week. This very short interval reduces fluctuations in the processing solutions to a minimum – optimal coatings are only possible with perfectly functioning chemistry.
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3. Data Collection
Five networked SPC units continuously monitor all our processes and transmit the process data to our servers.
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4. Process Monitoring
The actual anodizing is controlled by our patented prooxid®_control current-density controller. During the oxidation process the system makes use of current-density profiles previously learnt by the system, thereby guaranteeing the best possible process conditions and outstanding reproducibility.
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5. Production Control
Process-relevant parameters for each article are managed by our ERP system planO. Drawings and photographs can also be integrated into this system. On loading the work-pieces for processing, all this information is made available to the operatives by touch screen.
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6. Archiving of Production Data
All production data such as personnel data, the analysis results for all the processing baths, current, voltage, current-density, process duration, temperature, pressure, flow rate, water quality and layer thickness, are recorded for every part coated, archived on our servers and permanently stored.
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7. Process Certificates
For every coating batch you receive the appropriate certificate, automatically and free-of-charge, by e-mail. Our customers have often found that forwarding these certificates to the end-user can give them a competitive advantage.
